Technology Behind Vaping – How Are They Made?

Vaping is a modern-day lifestyle trend. And vapers are those who choose to use electronic cigarettes rather than the more traditional forms of smoking.

Vaping powers the habit of many people to quit smoking conventional cigarettes. However, technical advancements are now making vaping easier than ever before.

Many brands are emerging in the industry, implementing these technologies in their products to produce quality vapes for all users. But the popular disposable vape brand – EscobarFlavors manufactures the most advanced devices for both newbies and experts.

So, how are these vapes made? In this article, you can look at the technology behind vaping and how these devices are manufactured. But before that, let’s learn a bit about the emergence and evolution of vapes.

History and Evolution of Vapes

The history of vapes is long and complicated, spanning hundreds of years and involving many countries and cultures.

Early vapes were developed in the 1600s to help people quit smoking, and they gained popularity in the 1800s as a medical treatment for various respiratory illnesses.

However, vaping took off in the early 21st century with the development of new technologies that made the activity more accessible and enjoyable. Today, vaping has become a popular pastime for people of all ages, showing no signs of slowing down.


Nevertheless, the history of vaping dates back to the 1970s when Herbert A. Gilbert invented the first electronic cigarette. He was inspired by his work on laser technology and wanted to create a product to help him quit smoking cigarettes.

In the late 1990s, the first advanced e-cigarette device was invented by Hon Lik. He created it after he realized that many people were trying to quit smoking cigarettes but had difficulty doing so because they could not find a suitable alternative method.

In 2003, Hon Lik’s company sold its first e-cigarette device, WangDa Smokeless Tobacco Product (Wangda is the Chinese term for “smokeless”).

4 Components of A Vape and Substances Used

A vape has 4 main components: the atomizer, the power source, the tank, and the mouthpiece. So, let’s have a detailed idea about these elements below.

1. Atomizer

An atomizer is a part of the vape that holds the battery, wicks, and heating coils. It heats the e-liquid to form vapors for inhalation.

Most vapes have replaceable atomizers, but some have built-in ones that need to be replaced when they wear out or break down due to heavy use.

2. Power source

The power source might be a rechargeable or non-rechargeable battery with an internal circuit that converts electricity into heat energy. It is then transferred to your atomizer to vaporize your e-juice solution.

3. Tank


The vape tank holds your e-liquid and allows you to add more to your vaping experience anytime without having to refill from another source, like a bottle.

Thus, it can be helpful if you’re on the go or don’t have access to a convenient place to fill up all your tanks or pens.

4. Mouthpiece

The mouthpiece is the part of a vape that comes in contact with your lips when you inhale through the device. It’s usually made of plastic or silicone, but some models are made of stainless steel or ceramic.

There are a variety of different substances that can be used in vapes, including nicotine, propylene glycol, vegetable glycerin, and flavoring agents.

Nicotine is the main active ingredient in vapes and provides users with the desired effect. Propylene glycol and vegetable glycerin are used as carriers for nicotine to produce the inhaled vapor.

Also, flavoring agents are added to give the vape a particular taste or smell, leveraging your overall experience.

Construction of Vapes

The technology behind vaping is constantly evolving. Thus, different vape brands incorporate these technologies and strive to build products that meet customer demands and help them stay ahead of their competitors.

But how are vapes exactly made?

Vapes work by heating a liquid nicotine solution to create a vapor that the user can inhale. So, they are manufactured by combining nicotine, flavorings, and other chemicals into e-juice. This e-liquid is then heated by a battery-powered coil, turning it into flavorful vapors.


Now, making e-liquid is relatively simple, but a few important steps must be followed to deliver a safe and enjoyable vaping experience.

The nicotine and flavorings must be combined in the correct proportions. Too much nicotine can be harsh and unpleasant, while too little nicotine may not satisfy cravings.

It is essential to use high-quality flavorings made explicitly for vaping. You can also add propylene glycol or vegetable glycerin to your e-liquid solution to make the vape good for your health.

After the e-liquid solution is formulated, all other components of the vapes are fabricated to form the compact device structure.

Open vs. Closed System Vape Devices

The main difference between an open and closed vape system is that the former allows for better atomization of the e-liquid, leading to better flavor and vapor production.

However, let’s see in detail about both devices.

Open-System Vape Device

A vape that uses an open system is one where users can access the heating element and engage in other operations while the device is powered on. The heating element is exposed to air, allowing it to burn and vaporize your e-juice.

Closed-System Vape Device


A closed system is one where you cannot access the heating element or engage in other operations while the device is powered on. This means that a user can access only components that are sealed away from outside during operation.

The difference between these two types of devices is that open systems expose their components to users for recharge or refill, while closed systems only allow a few components to be accessed during operation.


The technology behind vaping has come a long way since its inception. Today, there are various ways to make a vape, including using a 3D printer. Vapes can be made with different materials, including glass, metal, and plastic.

The advancement in technology has also led to the emergence of different types of vapes for user accessibility and convenience. Nevertheless, they all function essentially the same.